At Dou Yee Technologies, we are pushing the boundaries of Powder Metallurgy (PM) to new heights with our High Density Powder Metallurgy capabilities. This cutting-edge technique allows for the production of sintered parts with significantly reduced porosity, ensuring enhanced performance and durability.
What is High Density Powder Metallurgy?
High Density Powder Metallurgy is an advanced sintering process that creates an end product with higher density when compared to standard Metal Injection Molding (MIM). This process is crucial for components that demand minimal porosity to enhance mechanical properties and longevity. The density of these parts is meticulously verified using our in-house gas pycnometer, ensuring each component meets stringent quality standards.
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The Powder Metallurgy Process
Powder Metallurgy (PM) is a manufacturing process that shapes a fine metal powder into desired forms and then bonds them through heating, without reaching the melting point of the powdered metal. The process starts with producing and mixing metal powder particles, tailored to specific properties, with additives for enhancement.
The next step involves pressing powdered metals under high pressure in a mold to create a 'green' part, which is fragile yet maintains the shape of the final product. Following compaction, the part undergoes sintering—where it is heated to bond the particles, significantly enhancing its strength. This powder forging technique is capable of producing complex shapes with minimal material waste, making it ideal for various applications in industries that require high precision components.
Our Capabilities:
- Advanced Powder Metallurgy (PM) Manufacturing Process for high density, high precision Powder Metallurgy products.
- Alloy steels with heat treatment capabilities.
- Gear specification AGMA 7 and above.
- Good mechanical properties and tolerance control.
- NDT inspection for internal cracks and voids.
Get In Touch
Discover how our High Density Powder Metallurgy services can elevate the performance and reliability of your components. Dou Yee Technologies can meet your engineering and manufacturing needs with unparalleled precision and expertise.
Dou Yee Technologies provides services worldwide, including direct coverage in Singapore, Germany (Dusseldorf, Stuttgart, Frankfurt), and the US (California, North Carolina). We also extend our services to many other countries and regions across the globe. Contact us today to inquire about how we can assist you, wherever you are located!
Contact us today to inquire about our services.